shell and tube heat exchanger

cc In industrial compressed air systems, the After Cooler Tube Bundle with Shell by Nisha Engineering Works plays a crucial role in enhancing efficiency, protecting equipment, and ensuring process reliability. Designed for professionals, this aftercooler delivers superior cooling performance while removing moisture from compressed air or gas. Key Components of a Shell and Tube Aftercooler Understanding the structure of an after cooler helps in appreciating its efficiency: • Shell: A cylindrical outer vessel that encases the tube bundle and supports coolant circulation. • Tube Bundle: A set of tubes made from high-quality copper, steel, or stainless steel, fixed securely with tubesheets at both ends. It is the primary medium for heat transfer. • Tubesheets: Plates that separate the shell-side and tube-side fluids, ensuring no cross-contamination. • Baffles: Strategically positioned inside the shell, these plates guide the flow of coolant, creating turbulence to maximize heat exchange. • End Caps (Headers): Cover the ends of the tubes and shell, directing the flow efficiently. How the After Cooler Tube Bundle with Shell Works The operation of this after cooler is simple yet effective: 1. Hot Gas Entry: Compressed air or gas from the final compressor stage enters the inner tubes. 2. Coolant Circulation: A cooling medium, often water or ambient air, flows around the tube bundle inside the shell. 3. Heat Exchange: Thermal energy from the hot compressed gas transfers through the tube walls to the cooler fluid. 4. Moisture Condensation: Cooling causes water vapor in the compressed air to condense. 5. Moisture Separation: Condensed water is removed through a separator at the outlet. 6. Cool Gas Exit: The cooled, dry air exits for use in industrial applications. Benefits of Using an After Cooler Investing in an After Cooler Tube Bundle with Shell provides multiple advantages: • Enhanced Equipment Longevity: Delivers dry, cooler air to reduce corrosion and wear on pneumatic tools and downstream equipment. • Improved Process Efficiency: Ensures consistent air quality, optimizing performance in industrial processes. • Increased Safety: Reduces compressed air temperature, lowering burn risks and fire hazards. • Better Moisture Removal: Condenses up to 75% of water vapor, improving the efficiency of downstream air dryers. Applications Across Industries This aftercooler is widely used in sectors requiring high-quality compressed air: • Manufacturing Plants: Powers machinery and pneumatic tools. • Chemical Processing: Maintains temperature control during reactions. • Food and Beverage: Ensures hygienic, moisture-free air for packaging and fermentation. • Oil and Gas: Cools gases in refineries and extraction operations. • Automotive Workshops: Supplies compressed air for a variety of tools and operations. Technical Specifications • Material: Copper, Steel, or Stainless Steel Tubes • Configuration: Shell and Tube • Cooling Medium: Water or Ambient Air • Moisture Removal Efficiency: Up to 75% • Flow Capacity: Customizable per industrial requirement Tested Performance & Built for Professionals Each unit from Nisha Engineering Works undergoes rigorous testing to ensure superior performance, durability, and energy efficiency. Designed for industry professionals, it reliably handles heavy-duty compressed air operations. Where to Use the After Cooler This product is ideal for any setting that relies on compressed air systems—ranging from manufacturing plants, chemical processing facilities, food and beverage units, oil refineries, to automotive workshops. Its versatility and performance make it a trusted solution for maintaining equipment and process efficiency. Request a Quote and elevate your compressed air system’s efficiency instantly.

Best Inter Cooler Tube Bundle Manufacturer in India. In industrial setups, compressors work tirelessly to keep operations running. But excessive heat during compression can reduce efficiency and damage equipment over time. This is where the Inter Cooler Tube Bundle from Nisha Engineering Works comes in. Designed for precision, reliability, and durability, it ensures your compressors perform at their best. The Challenge: Heat in Compression Compressed air or gas naturally heats up as it passes through each stage of compression. Without proper cooling, this heat can: • Reduce compressor efficiency • Increase maintenance costs • Shorten equipment lifespan Industries like dairy, food, and beverage need consistent cooling to maintain product quality and smooth operations. Our Solution: Inter Cooler Tube Bundle The Inter Cooler Tube Bundle is engineered to solve these problems efficiently. It cools compressed air/gas during each stage of compression, ensuring reliable performance. Compatible with leading compressor brands such as Atlas Copco, Chicago Pneumatic, Ingersoll Rand, Kirloskar, and KG Khosla, it seamlessly fits existing systems. Key Features & Advantages • High-Quality Material: Crafted from copper, carbon steel, stainless steel, or Cupro-Nickel for excellent thermal conductivity and corrosion resistance. • Industrial Capacity: 200 Lph ensures consistent cooling in demanding applications. • Pressure Rated: 20 Kg/cm² suitable for heavy-duty compressors. • Air-Cooled Design: Ensures efficient heat dissipation without additional energy costs. • Customizable: Manufactured per client requirements and standards like TEMA RCB and ASME Codes. These features ensure the Inter Cooler Tube Bundle is not only durable but also reduces downtime and maintenance costs. Technical Specifications • Type: Heat Exchanger • Material: Alloy Steel, Casting Steel, Gray Cast Iron, Copper Tubes • Length: 3 meters • Capacity: 200 Lph • Pressure: 20 Kg/cm² • Brand: Patel Heat Exchanger • Country of Origin: Made in India Where to Use • Dairy Industry: Keep milk processing and packaging machinery at optimal temperatures. • Food & Beverage Production: Maintain consistent cooling in production lines. • Industrial Compressors: Works with Ingersoll Rand, Kirloskar, KG Khosla, Chicago Pneumatic, and Atlas Copco. Why Nisha Engineering Works? With expert thermal and mechanical design capabilities, we ensure every Inter Cooler Tube Bundle meets client specifications exactly. Our on-site evaluations and precise manufacturing make replacements and custom solutions simple, reliable, and efficient. For inquiries or custom requirements, call us now!

Best Inter Cooler Tube Bundle With Shell Manufacturer in India. The Inter Cooler Tube Bundle with shell from Nisha Engineering Works is a high-performance shell-and-tube intercooler designed to optimize industrial processes by efficiently reducing the temperature of compressed air and other fluids. Used widely in systems like Malke, KG Khosla, IR, and Kirloshkar, this intercooler ensures improved efficiency, protection of downstream equipment, and moisture removal. How It Works The operation of the Inter Cooler Tube Bundle with shell is based on a straightforward yet highly effective heat exchange process: • The hot compressed air or fluid flows inside the smaller tubes of the tube bundle. • A cooler fluid, typically water, flows around the tubes within the shell, absorbing the heat from the hotter fluid. • Baffles inside the shell create turbulence, ensuring the shell-side fluid crosses the tubes multiple times for optimal heat transfer. • Many models utilize a counter-flow design, allowing the fluids to move in opposite directions and maximizing the temperature differential for enhanced efficiency. This design ensures consistent cooling performance, making it ideal for industrial environments where thermal management is critical. Key Components • Tube Bundle: The core structure of the intercooler, featuring multiple high-conductivity tubes secured by tube sheets. • Shell: The external casing that houses the tube bundle and directs the shell-side fluid. • Tube Sheets: Plates that separate tube-side and shell-side fluids while providing structural support. • Baffles: Guide the shell-side fluid and create turbulence for superior heat exchange. • Channel Head / End Caps: Direct the flow of the tube-side fluid into and out of the tubes efficiently. Common Configurations 1. Fixed Tubesheet: Cost-effective with permanently fixed tubes but limited cleaning options. 2. U-Tube: Accommodates thermal expansion and allows tube bundle removal, though cleaning U-bends can be challenging. 3. Floating Head: Supports full thermal expansion and easy removal for inspection and cleaning. Materials & Durability The Inter Cooler Tube Bundle with shell is constructed using materials selected for durability and corrosion resistance: • Tubes: Copper, copper-nickel alloys, stainless steel, or titanium. • Shell: Carbon steel, stainless steel, or mild steel. These choices ensure the intercooler withstands high temperatures, pressures, and continuous industrial operation. Maintenance & Repair Regular maintenance preserves efficiency and longevity: • Chemical Cleaning: Dissolves internal deposits safely. • Mechanical Cleaning: Removes scale or silt using brushes or high-pressure jets. • Inspection & Testing: Detects leaks, corrosion, and defects using visual and non-destructive methods. • Repair Options: Tube plugging, retubing, or repair welding restore performance without full replacement. Technical Specifications • Heat Transfer Efficiency: High, due to baffles and counter-flow design • Tube Material: Copper / Stainless Steel / Titanium • Shell Material: Carbon Steel / Mild Steel / Stainless Steel • Pressure Rating: Suitable for industrial compressed air systems • Temperature Handling: Designed for high-temperature applications Tested Performance & Industrial Use Built for industry professionals, this intercooler performs reliably under continuous operation, making it ideal for: • Compressed air systems • Refrigeration units • Steam and fluid cooling • Heavy machinery requiring temperature management Where to Use The Inter Cooler Tube Bundle with shell is extensively used in Malke, KG Khosla, IR, and Kirloshkar systems, as well as in other industrial setups requiring precise and efficient cooling of air or fluids. Nisha Engineering Works provides robust, long-lasting, and high-efficiency Inter Cooler Tube Bundles with shell that meet the demanding standards of modern industries.

Best Shell And Tube Heat Exchanger Manufacturer in India. When it comes to efficient heat transfer in demanding industrial environments, the Shell and Tube Heat Exchanger remains the most reliable solution. At Nisha Engineering Works, we manufacture exchangers designed to deliver long-lasting performance under high pressure and extreme temperatures. Product Review Our Shell and Tube Heat Exchanger is engineered with precision to ensure maximum thermal efficiency and durability. Built using high-quality stainless steel, carbon steel, or special alloys, it offers excellent resistance against corrosion and thermal stress. The modular construction allows for easy maintenance, while the optimized tube bundle design ensures superior heat transfer in both heating and cooling processes. Customers appreciate the balance of efficiency, durability, and cost-effectiveness our exchangers provide. Whether for a small-scale setup or large industrial plant, this product is built to perform consistently in diverse applications. Technical Specifications • Design: Fixed Tube Sheet / Floating Head / U-Tube (customizable) • Material Options: Stainless Steel, Carbon Steel, Mild Steel, and Special Alloys • Shell Diameter: Custom sizes available based on application • Pressure Rating: Suitable for high-pressure operations • Temperature Range: Designed for both high and low-temperature conditions • Capacity: Engineered as per process requirements • Maintenance: Easy cleaning and inspection with modular design Tested Performance Every Shell and Tube Heat Exchanger undergoes rigorous quality testing before dispatch. Our testing process covers: • Pressure Testing: To ensure leak-proof operation even at high pressures • Thermal Efficiency Verification: Guaranteeing optimal heat transfer • Material Integrity Checks: Confirming resistance to corrosion and stress This ensures that clients receive a heat exchanger capable of meeting international quality standards. Built for Industry Professionals The design philosophy at Nisha Engineering Works focuses on professional industrial requirements. These heat exchangers are crafted for: • Long operational life in harsh environments • Consistent performance with minimal downtime • Compatibility with diverse process industries • Energy-efficient operation to reduce costs With precision engineering and a strong focus on customization, our exchangers provide value to industries looking for dependable solutions. Where to Use the Product The Shell and Tube Heat Exchanger is widely used across multiple industries: • Petrochemical & Refining: Hydrocarbon cooling, gas–liquid separation • Power Generation: Steam condensation in thermal and nuclear plants • Pharmaceuticals & Food Processing: Safe heating and cooling for sensitive materials • Chemical Processing: Handling corrosive fluids in high-pressure systems • Oil & Gas: Effective heat transfer for upstream and downstream processes By combining innovation, expertise, and precision manufacturing, Nisha Engineering Works delivers Shell and Tube Heat Exchangers that help industries achieve reliable, efficient, and sustainable heat transfer solutions.

Best After Cooler Tube Bundle Manufacturer in Ahmedabad, Gujarat, India. When it comes to maintaining efficient and safe compressor operations, the After Cooler Tube Bundle by Nisha Engineering Works stands out as a reliable solution. Designed with precision and built to last, this product ensures optimal cooling performance, enhancing the life and efficiency of your industrial compressors. Key highlights of the After Cooler Tube Bundle include: • Smooth Finish: Minimizes wear and ensures efficient air flow. • Accurate Dimensions: Fits seamlessly into existing compressor systems. • Corrosion Resistance: Suitable for high-moisture industrial environments. • High Tensile Strength: Withstands high pressure and repeated cycles. Technical Specifications Feature Specification Material Copper Length 3 meters Maximum Working Pressure 20 Kg/cm² Exchanger Type Air Cooled Capacity 200 Lph Country of Origin Made in India These specifications ensure that every After Cooler Tube Bundle delivered by Nisha Engineering Works meets stringent quality standards, providing consistent performance across industrial applications. Tested Performance Each After Cooler Tube Bundle undergoes rigorous quality checks and performance testing before delivery. From thermal efficiency to structural integrity, every unit is verified to handle industrial demands reliably. Our products are engineered for professionals who require precise, dependable components for compressors across sectors. Built for Industry Professionals Whether you are in the dairy, food, or beverage industry, the After Cooler Tube Bundle is built to meet your operational requirements. It is also fully customizable to suit client specifications, making it an excellent replacement option for compressors from brands like Atlas Copco, Chicago Pneumatics, Ingersoll Rand, Kirloskar Pneumatic, KG Khosla, WABCO, and more. Where to Use the Product The After Cooler Tube Bundle is ideally suited for applications that demand consistent cooling of compressed air, including: • Food and beverage processing plants • Dairy production facilities • Industrial refrigeration systems • Pneumatic machinery requiring air-cooling solutions By integrating this product into your systems, you ensure efficient operation, reduced wear on compressors, and lower maintenance costs over time. Why Choose Nisha Engineering Works At Nisha Engineering Works, quality is non-negotiable. With a focus on durability, precise engineering, and client-specific customization, our After Cooler Tube Bundle stands as a benchmark for industrial excellence in India and beyond. Contact us now to get a customized solution for your industry needs!

Best Shell And Tube Condenser Manufacturer in Ahmedabad. At Nisha Engineering Works, we specialize in designing and manufacturing premium-quality Shell & Tube Type Condensers that meet the rigorous demands of modern industries. Known for their durability, precision engineering, and consistent performance, our condensers are trusted by professionals across the chemical, pharmaceutical, and food processing sectors. Product Review The Shell & Tube Type Condenser is one of the most efficient solutions for cooling and condensing vapors into liquids. Built with high-grade wall tubing and tested under strict quality control, this product ensures reliability even in challenging industrial environments. Users appreciate its low-maintenance design, superior heat transfer efficiency, and adaptability across different applications. Unlike conventional condensers, the shell & tube design offers higher capacity handling (3 TR to 200 TR), making it ideal for small-scale as well as large-scale industrial setups. Its long service life and ease of installation make it a cost-effective choice for industries that prioritize uninterrupted operations. Technical Specifications • Type: Shell & Tube Condenser • Capacity Range: 3 TR to 200 TR • Medium Used: Water • Tube Sizes: Available in multiple standard specifications • Customization: Non-standard specialist sizes available on demand • Build Quality: Precision-engineered with quality-tested wall tubing for maximum durability These specifications ensure the product is not only versatile but also adaptable to unique industrial requirements. Tested Performance – Built for Professionals At Nisha Engineering Works, every Shell & Tube Type Condenser undergoes rigorous testing to ensure optimal performance. From thermal efficiency checks to durability assessments, our condensers are validated to meet international quality benchmarks. • High Heat Transfer Efficiency: Enables faster and more reliable condensation. • Low Maintenance Design: Minimizes downtime and operational costs. • Corrosion Resistance: Built to withstand harsh environments and chemicals. • Consistent Operation: Ensures steady performance under fluctuating load conditions. Engineers and plant managers rely on our condensers because they are designed with practical industry challenges in mind. Where to Use the Shell & Tube Type Condenser Our Shell & Tube Type Condenser is widely used across industries where efficient heat exchange is critical: • Pharmaceutical Industry – for cooling during drug and chemical synthesis. • Chemical Industry – ideal for condensation in production lines. • Food & Beverage Industry – ensures safe cooling processes. • Petrochemical Plants – handles high-capacity operations reliably. • Polymers & Resins Industry – supports high-temperature processes. • Rubber & Plastics Industry – aids in maintaining production efficiency. • Agricultural & Herbal Extractors – provides efficient condensation in extraction processes. Whether it’s general chemicals, coatings, adhesives, or beverages, our condensers offer unmatched performance across applications. The Shell & Tube Type Condenser from Nisha Engineering Works is more than just equipment—it’s a reliable partner for industries that value efficiency, durability, and long-term performance. Backed by expert engineering and a commitment to quality, it stands as one of the most dependable choices in today’s market. If you are looking for a condenser that combines tested performance, industrial reliability, and versatile applications, this product is the right solution for your business. Contact us for more details.

Best Shell & Tube Type Chiller Manufacturer in India. In industries where reliable cooling is essential, the Shell & Tube Type Chiller from Nisha Engineering Works stands as a trusted solution. Designed with efficiency, durability, and adaptability in mind, this chiller ensures smooth operation for a variety of process and industrial applications. With a broad capacity range of 3 TR to 200 TR, it is tailored to meet the cooling needs of both small-scale operations and large industrial plants. Product Review The Shell & Tube Type Chiller has earned recognition for its robust build, superior cooling efficiency, and ease of integration into different systems. Professionals value its ability to provide consistent cooling even under continuous operation. Its shell-and-tube design offers excellent heat transfer capabilities, making it energy-efficient and reliable. Whether for chemical processes, HVAC systems, or industrial machinery, this chiller is known for maintaining optimal temperatures, reducing downtime, and extending the life of equipment. Technical Specifications • Company: Nisha Engineering Works • Product Category: Chiller • Product Name: Shell & Tube Type Chiller • Capacity Range: 3 TR to 200 TR • Design Type: Shell-and-tube, engineered for heavy-duty applications • Cooling Performance: Optimized for high efficiency and long service life These specifications ensure the chiller performs consistently across multiple applications, offering flexibility and high reliability. Tested Performance At Nisha Engineering Works, each Shell & Tube Type Chiller undergoes rigorous testing before reaching customers. Performance tests replicate real-world working conditions, checking parameters such as thermal efficiency, flow rate, and durability. This ensures that every chiller not only meets but often exceeds industry standards. Customers can trust that the unit will deliver stable cooling performance even in challenging environments. Built for Industry Professionals Engineered with the needs of professionals in mind, this chiller combines durability with practicality. Its modular design allows for easy maintenance, while the rugged construction ensures it can withstand industrial stress. For engineers, plant operators, and facility managers, the Shell & Tube Type Chiller offers peace of mind—knowing their cooling systems will operate reliably and efficiently with minimal intervention. Where to Use the Product The versatility of the Shell & Tube Type Chiller makes it suitable for a wide range of industries and processes, such as: • HVAC Systems – delivering reliable cooling for large commercial setups • Industrial Processes – ensuring continuous operation in plants and factories • Chemical and Pharmaceutical Units – maintaining precise temperature control • Food & Beverage Industry – supporting production with consistent cooling With its capacity range of 3 TR to 200 TR, durable shell-and-tube design, and tested performance, the Shell & Tube Type Chiller by Nisha Engineering Works is a dependable choice for industries that demand efficiency and reliability. It not only safeguards equipment but also ensures smoother, uninterrupted processes—making it a valuable long-term investment for professionals. Contact us for more details.

Best Stainless Steel Heat Exchanger Manufacturer in India. The Stainless Steel Heat Exchanger from Nisha Engineering Works is designed with precision engineering to meet the demanding requirements of modern industries. Built with premium-grade stainless steel (SS 304 and SS 316), this equipment guarantees exceptional durability, superior thermal efficiency, and long-lasting resistance against corrosion and scaling. Industries such as chemical, pharmaceutical, dairy, food processing, oil & gas, and power generation trust this product for its unmatched performance. Whether you need efficient heating, cooling, condensation, or evaporation, this heat exchanger delivers consistent results, ensuring reliable process control while reducing downtime. Technical Specifications • Material: Stainless Steel (SS 304 / SS 316) • Heat Transfer Type: Condensers, Shell & Tube Design • Usage/Application: Power plants, process industries, and thermal systems • Range of Volume: 1 to 100 Sq. M • Heads Available: Cone, Disc, and Spherical • Reports Provided: Hydro-test Report, Material Test Report, Internal Inspection Report, and Drawings for quality assurance • Construction: Durable shell and tube bundle with easy maintenance access • Operating Suitability: Withstands high pressure and temperature variations These specifications highlight the attention to detail and quality assurance embedded in every unit manufactured by Nisha Engineering Works. Tested Performance Each stainless steel heat exchanger undergoes rigorous quality checks before dispatch. From hydro-testing to material inspection, every step is documented to meet international standards. The design ensures high thermal transfer efficiency while maintaining structural strength. Customers often note reduced scaling, low energy consumption, and stable long-term operation even in aggressive environments. The tested performance proves its capability to handle challenging industrial conditions, ensuring seamless operations and minimizing maintenance costs. Built for Industry Professionals Professionals across sectors value the Stainless Steel Heat Exchanger for its reliability and ease of integration. Engineers appreciate its compatibility with various industrial fluids, while plant operators benefit from simplified cleaning and reduced downtime. Its hygienic stainless steel construction makes it particularly well-suited for food, dairy, and pharmaceutical industries where cleanliness is critical. Furthermore, the product’s adaptability allows for both standard and customized designs, giving industries the flexibility to meet specific temperature and pressure requirements without compromise. Where to Use the Product The Stainless Steel Heat Exchanger is versatile and widely applicable across multiple sectors: • Chemical & Petrochemical Industries: For safe and efficient fluid heating and cooling. • Pharmaceutical & Food Processing: Ensuring hygiene and reliability in temperature-sensitive operations. • Oil & Gas: Withstanding high pressure and aggressive media in refining and processing. • Dairy & Beverage Sector: Maintaining hygiene while ensuring consistent thermal performance. • Power Generation Plants: Efficient condensation and heat recovery processes. Backed by engineering expertise, robust construction, and strict quality checks, the Stainless Steel Heat Exchanger by Nisha Engineering Works is a trusted solution for industries demanding efficiency and reliability. With its corrosion-resistant build and tested performance, it stands out as a long-term investment for professionals who value durability and precision. Contact us for more details.