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INTER COOLER TUBE BUNDLE WITH SHELL

INTER COOLER by NISHA ENGINEERING WORKS

INTER COOLER TUBE BUNDLE WITH SHELL

Phone Number

Mon-Thu: 10 AM - 2 PM • Fri: 3 PM - 7AM

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Address

156/10, Kailash Nagar Estate, F- 1, Vatva G. I. D. C., Ahmedabad, Gujarat 388001, Ahmedabad

Description

Best Inter Cooler Tube Bundle With Shell Manufacturer in India. The Inter Cooler Tube Bundle with shell from Nisha Engineering Works is a high-performance shell-and-tube intercooler designed to optimize industrial processes by efficiently reducing the temperature of compressed air and other fluids. Used widely in systems like Malke, KG Khosla, IR, and Kirloshkar, this intercooler ensures improved efficiency, protection of downstream equipment, and moisture removal. How It Works The operation of the Inter Cooler Tube Bundle with shell is based on a straightforward yet highly effective heat exchange process: • The hot compressed air or fluid flows inside the smaller tubes of the tube bundle. • A cooler fluid, typically water, flows around the tubes within the shell, absorbing the heat from the hotter fluid. • Baffles inside the shell create turbulence, ensuring the shell-side fluid crosses the tubes multiple times for optimal heat transfer. • Many models utilize a counter-flow design, allowing the fluids to move in opposite directions and maximizing the temperature differential for enhanced efficiency. This design ensures consistent cooling performance, making it ideal for industrial environments where thermal management is critical. Key Components • Tube Bundle: The core structure of the intercooler, featuring multiple high-conductivity tubes secured by tube sheets. • Shell: The external casing that houses the tube bundle and directs the shell-side fluid. • Tube Sheets: Plates that separate tube-side and shell-side fluids while providing structural support. • Baffles: Guide the shell-side fluid and create turbulence for superior heat exchange. • Channel Head / End Caps: Direct the flow of the tube-side fluid into and out of the tubes efficiently. Common Configurations 1. Fixed Tubesheet: Cost-effective with permanently fixed tubes but limited cleaning options. 2. U-Tube: Accommodates thermal expansion and allows tube bundle removal, though cleaning U-bends can be challenging. 3. Floating Head: Supports full thermal expansion and easy removal for inspection and cleaning. Materials & Durability The Inter Cooler Tube Bundle with shell is constructed using materials selected for durability and corrosion resistance: • Tubes: Copper, copper-nickel alloys, stainless steel, or titanium. • Shell: Carbon steel, stainless steel, or mild steel. These choices ensure the intercooler withstands high temperatures, pressures, and continuous industrial operation. Maintenance & Repair Regular maintenance preserves efficiency and longevity: • Chemical Cleaning: Dissolves internal deposits safely. • Mechanical Cleaning: Removes scale or silt using brushes or high-pressure jets. • Inspection & Testing: Detects leaks, corrosion, and defects using visual and non-destructive methods. • Repair Options: Tube plugging, retubing, or repair welding restore performance without full replacement. Technical Specifications • Heat Transfer Efficiency: High, due to baffles and counter-flow design • Tube Material: Copper / Stainless Steel / Titanium • Shell Material: Carbon Steel / Mild Steel / Stainless Steel • Pressure Rating: Suitable for industrial compressed air systems • Temperature Handling: Designed for high-temperature applications Tested Performance & Industrial Use Built for industry professionals, this intercooler performs reliably under continuous operation, making it ideal for: • Compressed air systems • Refrigeration units • Steam and fluid cooling • Heavy machinery requiring temperature management Where to Use The Inter Cooler Tube Bundle with shell is extensively used in Malke, KG Khosla, IR, and Kirloshkar systems, as well as in other industrial setups requiring precise and efficient cooling of air or fluids. Nisha Engineering Works provides robust, long-lasting, and high-efficiency Inter Cooler Tube Bundles with shell that meet the demanding standards of modern industries.

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AIR RECEIVER TANK

Air Receiver Tank Manufacturer in India – Nisha Heat Exchanger Nisha Heat Exchanger is a leading Air Receiver Tank manufacturer in Ahmedabad, Gujarat, India. We supply horizontal, vertical, high-pressure, SS/MS air receiver tanks for industrial applications with corrosion-resistant finishes. Nisha Heat Exchanger is a trusted Air Receiver Tank manufacturer and supplier in Ahmedabad, Gujarat, India. We specialize in designing and manufacturing high-quality air receiver tanks for industrial applications, ensuring durability, reliability, and compliance with industry standards. Our range includes: Horizontal & Vertical Air Receiver Tanks High-Pressure Air Receiver Tanks Compressed Air Receiver Tanks SS / MS Air Receiver Tanks Industrial Air Receiver Tanks These tanks are engineered to store and regulate compressed air efficiently, acting as a reliable receiver for air compressors in various industries. What is an Air Receiver Tank? An air receiver tank is a cylindrical vessel designed to store compressed air under pressure. Constructed from robust materials like stainless steel (SS) or mild steel (MS), these tanks help maintain stable air pressure, reduce compressor cycling, and enhance the performance of industrial air systems. We provide air receiver tanks with different surface finishes, including: Powder Coated Painted Galvanized FRP Coated SS Buffing This ensures longevity, resistance to corrosion, and suitability for diverse industrial environments. Key Features of Our Air Receiver Tanks High-Strength Construction: Durable and long-lasting steel design Customizable Design: Available in horizontal, vertical, and high-pressure variants Efficient Air Storage: Optimizes compressed air systems and reduces energy consumption Corrosion-Resistant Finish: Powder coating, painting, galvanization, or SS buffing for extended service life Compliance & Documentation: All necessary certifications and documents provided as per client requirements Industrial Application Ready: Ideal for manufacturing plants, workshops, and large-scale industrial operations Why Choose Nisha Heat Exchanger? Trusted Manufacturer & Supplier in India with years of experience Customizable Solutions tailored to client needs High-Quality Raw Materials for superior durability On-Time Delivery & After-Sales Support Whether you need a high-pressure air receiver tank for industrial use or a stainless steel tank for specialized applications, Nisha Heat Exchanger delivers precision-engineered solutions that meet global standards.

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CONDENSERS

Best Dx Condenser Manufacturer in India. Efficient heat exchange lies at the heart of every cooling system, and that’s where the DX Condenser from Nisha Engineering Works makes its mark. Designed with precision and durability, this condenser ensures superior cooling performance for a wide range of industrial and commercial applications. With capacities ranging from 3 TR to 200 TR, it offers versatility without compromising on efficiency. Product Review The DX Condenser is built to deliver consistent results in demanding environments. Customers appreciate its sturdy design, long operational life, and ability to maintain reliable cooling performance even under fluctuating loads. The wide capacity range makes it a flexible choice, suitable for both small-scale and large-scale cooling needs. Whether installed in an HVAC system, refrigeration setup, or industrial cooling line, it is engineered to keep processes running smoothly without overheating or performance dips. Technical Specifications • Company: Nisha Engineering Works • Product Category: Condenser • Product Name: DX Condenser • Capacity Range: 3 TR to 200 TR • Design: Durable construction, engineered for heavy-duty operations • Cooling Performance: Optimized for energy-efficient heat transfer These specifications highlight the adaptability and reliability of the condenser, ensuring it fits seamlessly into diverse system requirements. Tested Performance Each DX Condenser undergoes stringent quality testing before delivery. At Nisha Engineering Works, the product is evaluated under real-world operating conditions to verify heat transfer efficiency, durability, and energy performance. This rigorous testing ensures that the condenser not only meets industry standards but also exceeds customer expectations for longevity and dependability. Built for Industry Professionals The DX Condenser has been designed with professionals in mind. Its easy-to-integrate design, high-performance range, and robust build make it the preferred choice for engineers, facility managers, and system integrators. By offering reliable cooling without unnecessary maintenance downtime, it provides long-term value for industrial and commercial users. Where to Use the Product The versatility of the DX Condenser makes it suitable for multiple applications, including: • HVAC Systems – for consistent and efficient air conditioning performance • Refrigeration Units – ensuring reliable cooling for commercial setups • Industrial Cooling Plants – maintaining system stability under heavy operations • Process Cooling Applications – supporting continuous production processes Its adaptability across industries makes it a go-to solution for professionals who demand precision and reliability. With its broad capacity range of 3 TR to 200 TR, tested durability, and energy-efficient performance, the DX Condenser by Nisha Engineering Works stands out as a dependable solution for today’s demanding cooling requirements. Whether for industrial processes or commercial facilities, it delivers reliable performance that keeps systems efficient and operational for years to come. Contact us for more details.

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CONDENSERS

Best Cupronickel Tube Condenser Manufacturer in India. At Nisha Engineering Works, we specialize in delivering robust and high-performance Cupronickel Tube Condensers designed to meet the most demanding industrial requirements. With a capacity range of 3 TR to 200 TR, these condensers are trusted for their efficiency, durability, and consistent cooling performance across diverse industries. Product Review The Cupronickel Tube Condenser is engineered with premium-grade copper-nickel alloy tubes, ensuring excellent resistance against corrosion and seawater exposure. This makes it a preferred choice in industries where reliability is non-negotiable. Customers value it for its long service life, energy efficiency, and minimal maintenance needs. Whether it’s for HVAC systems or heavy industrial cooling, the product stands out for its unmatched stability under continuous operation. Technical Specifications • Material: High-strength Cupronickel alloy tubes • Capacity Range: 3 TR to 200 TR • Corrosion Resistance: Superior protection against seawater and chemical exposure • Heat Transfer Efficiency: Optimized tube design for enhanced cooling • Construction: Heavy-duty shell and tube structure for long-lasting performance These specifications make the condenser an excellent fit for both small-scale and large-scale cooling systems. Tested Performance Every Cupronickel Tube Condenser manufactured at Nisha Engineering Works undergoes rigorous quality checks and performance tests. From thermal efficiency to pressure resistance, each unit is verified to deliver consistent results under real-world operating conditions. This testing process ensures that customers receive a product that meets global quality standards. Built for Industry Professionals Our condensers are designed keeping professionals in mind. Engineers, plant managers, and HVAC specialists rely on the Cupronickel Tube Condenser for its robust build and consistent efficiency. Its user-friendly installation and low-maintenance design reduce downtime, making it a cost-effective investment for long-term operations. Where to Use the Product The Cupronickel Tube Condenser finds applications in multiple industries: • HVAC systems for commercial and residential buildings • Marine cooling systems where seawater resistance is crucial • Industrial refrigeration plants requiring high-capacity cooling • Power plants and chemical industries with heavy-duty cooling needs • Process industries where reliable heat exchange is critical The Cupronickel Tube Condenser by Nisha Engineering Works is more than just a cooling component—it’s a guarantee of efficiency, durability, and value for industry professionals. With tested performance and a wide capacity range, it is the go-to solution for businesses seeking reliable cooling systems. Contact us for more details.