inter cooler

Best Inter Cooler Complete With Moisture Separators Manufacturer in India. When it comes to industrial air and gas compression, the role of a reliable Inter Cooler Complete with Moisture Separators cannot be overstated. Nisha Engineering Works offers premium-quality inter coolers compatible with Malke, KG Khosla, IR, and Kirloshkar compressors, designed to enhance efficiency, safety, and longevity of your machinery. How It Works: A multi-stage compressor heats air or gas as it compresses it in successive stages. This heat naturally causes moisture to vaporize. The inter cooler serves as a shell-and-tube heat exchanger where hot compressed air is cooled efficiently using water or ambient air circulating through the tubes. As the temperature drops, condensation occurs, forming water and oil droplets. These are then separated in the integrated moisture separator, which uses centrifugal force or coalescing filters to remove the liquids. The collected moisture is drained manually or automatically, leaving clean, dry, and cooler air to flow to the next compression stage. Product Review: Industry professionals consistently choose our Inter Cooler Complete with Moisture Separators for its: • Enhanced Efficiency: Cooling the air between compression stages increases air density, boosting volumetric efficiency while reducing energy consumption. • Superior Performance: Cooler, denser air enhances combustion in engines and turbines, leading to improved power output and fuel economy. • Reduced Equipment Wear: Moisture and oil removal prevents corrosion and prolongs the lifespan of valves, cylinders, and pneumatic tools. • Safety Assurance: Lower air temperature minimizes fire hazards associated with hot, pressurized air. • Optimal Air Quality: Dry, clean air is essential for sensitive industrial applications, including pharmaceuticals, food processing, and painting. Technical Specifications • Compatibility: Malke, KG Khosla, IR, Kirloshkar compressors • Design: Shell-and-tube heat exchanger with integrated moisture separator • Cooling Medium: Water or ambient air circulation • Drainage: Manual or automatic moisture removal • Material: High-grade industrial steel for corrosion resistance • Performance: Tested under industrial compression cycles for reliability Tested Performance Our inter coolers undergo rigorous testing in real-world industrial conditions to ensure consistent cooling efficiency, moisture removal, and long-term durability. Each unit meets stringent performance standards, providing peace of mind to professionals in demanding environments. Built for Industry Professionals Designed for engineers, plant operators, and maintenance teams, Nisha Engineering’s Inter Cooler Complete with Moisture Separators delivers reliable performance, reduced maintenance costs, and seamless integration into existing multi-stage compressor setups. Where to Use the Product • Compressed Air Systems: Clean, dry air for pneumatic tools and manufacturing machinery • Power Generation: Protect turbines from moisture-induced erosion • Chemical Processing: Maintain gas and vapor purity in critical reactions • HVAC Systems: Control humidity and enhance indoor air quality • Automotive: Turbocharged and supercharged engines benefit from cooler intake air Conclusion: Investing in Nisha Engineering Works’ Inter Cooler Complete with Moisture Separators means improving efficiency, safety, and performance in your industrial air and gas systems. With tested reliability and expert design, it’s the preferred choice for professionals across sectors.

Best Inter Cooler Tube Bundle With Shell Manufacturer in India. The Inter Cooler Tube Bundle with shell from Nisha Engineering Works is a high-performance shell-and-tube intercooler designed to optimize industrial processes by efficiently reducing the temperature of compressed air and other fluids. Used widely in systems like Malke, KG Khosla, IR, and Kirloshkar, this intercooler ensures improved efficiency, protection of downstream equipment, and moisture removal. How It Works The operation of the Inter Cooler Tube Bundle with shell is based on a straightforward yet highly effective heat exchange process: • The hot compressed air or fluid flows inside the smaller tubes of the tube bundle. • A cooler fluid, typically water, flows around the tubes within the shell, absorbing the heat from the hotter fluid. • Baffles inside the shell create turbulence, ensuring the shell-side fluid crosses the tubes multiple times for optimal heat transfer. • Many models utilize a counter-flow design, allowing the fluids to move in opposite directions and maximizing the temperature differential for enhanced efficiency. This design ensures consistent cooling performance, making it ideal for industrial environments where thermal management is critical. Key Components • Tube Bundle: The core structure of the intercooler, featuring multiple high-conductivity tubes secured by tube sheets. • Shell: The external casing that houses the tube bundle and directs the shell-side fluid. • Tube Sheets: Plates that separate tube-side and shell-side fluids while providing structural support. • Baffles: Guide the shell-side fluid and create turbulence for superior heat exchange. • Channel Head / End Caps: Direct the flow of the tube-side fluid into and out of the tubes efficiently. Common Configurations 1. Fixed Tubesheet: Cost-effective with permanently fixed tubes but limited cleaning options. 2. U-Tube: Accommodates thermal expansion and allows tube bundle removal, though cleaning U-bends can be challenging. 3. Floating Head: Supports full thermal expansion and easy removal for inspection and cleaning. Materials & Durability The Inter Cooler Tube Bundle with shell is constructed using materials selected for durability and corrosion resistance: • Tubes: Copper, copper-nickel alloys, stainless steel, or titanium. • Shell: Carbon steel, stainless steel, or mild steel. These choices ensure the intercooler withstands high temperatures, pressures, and continuous industrial operation. Maintenance & Repair Regular maintenance preserves efficiency and longevity: • Chemical Cleaning: Dissolves internal deposits safely. • Mechanical Cleaning: Removes scale or silt using brushes or high-pressure jets. • Inspection & Testing: Detects leaks, corrosion, and defects using visual and non-destructive methods. • Repair Options: Tube plugging, retubing, or repair welding restore performance without full replacement. Technical Specifications • Heat Transfer Efficiency: High, due to baffles and counter-flow design • Tube Material: Copper / Stainless Steel / Titanium • Shell Material: Carbon Steel / Mild Steel / Stainless Steel • Pressure Rating: Suitable for industrial compressed air systems • Temperature Handling: Designed for high-temperature applications Tested Performance & Industrial Use Built for industry professionals, this intercooler performs reliably under continuous operation, making it ideal for: • Compressed air systems • Refrigeration units • Steam and fluid cooling • Heavy machinery requiring temperature management Where to Use The Inter Cooler Tube Bundle with shell is extensively used in Malke, KG Khosla, IR, and Kirloshkar systems, as well as in other industrial setups requiring precise and efficient cooling of air or fluids. Nisha Engineering Works provides robust, long-lasting, and high-efficiency Inter Cooler Tube Bundles with shell that meet the demanding standards of modern industries.

Best Inter Cooler Tube Bundle Manufacturer in India. In industrial setups, compressors work tirelessly to keep operations running. But excessive heat during compression can reduce efficiency and damage equipment over time. This is where the Inter Cooler Tube Bundle from Nisha Engineering Works comes in. Designed for precision, reliability, and durability, it ensures your compressors perform at their best. The Challenge: Heat in Compression Compressed air or gas naturally heats up as it passes through each stage of compression. Without proper cooling, this heat can: • Reduce compressor efficiency • Increase maintenance costs • Shorten equipment lifespan Industries like dairy, food, and beverage need consistent cooling to maintain product quality and smooth operations. Our Solution: Inter Cooler Tube Bundle The Inter Cooler Tube Bundle is engineered to solve these problems efficiently. It cools compressed air/gas during each stage of compression, ensuring reliable performance. Compatible with leading compressor brands such as Atlas Copco, Chicago Pneumatic, Ingersoll Rand, Kirloskar, and KG Khosla, it seamlessly fits existing systems. Key Features & Advantages • High-Quality Material: Crafted from copper, carbon steel, stainless steel, or Cupro-Nickel for excellent thermal conductivity and corrosion resistance. • Industrial Capacity: 200 Lph ensures consistent cooling in demanding applications. • Pressure Rated: 20 Kg/cm² suitable for heavy-duty compressors. • Air-Cooled Design: Ensures efficient heat dissipation without additional energy costs. • Customizable: Manufactured per client requirements and standards like TEMA RCB and ASME Codes. These features ensure the Inter Cooler Tube Bundle is not only durable but also reduces downtime and maintenance costs. Technical Specifications • Type: Heat Exchanger • Material: Alloy Steel, Casting Steel, Gray Cast Iron, Copper Tubes • Length: 3 meters • Capacity: 200 Lph • Pressure: 20 Kg/cm² • Brand: Patel Heat Exchanger • Country of Origin: Made in India Where to Use • Dairy Industry: Keep milk processing and packaging machinery at optimal temperatures. • Food & Beverage Production: Maintain consistent cooling in production lines. • Industrial Compressors: Works with Ingersoll Rand, Kirloskar, KG Khosla, Chicago Pneumatic, and Atlas Copco. Why Nisha Engineering Works? With expert thermal and mechanical design capabilities, we ensure every Inter Cooler Tube Bundle meets client specifications exactly. Our on-site evaluations and precise manufacturing make replacements and custom solutions simple, reliable, and efficient. For inquiries or custom requirements, call us now!